What are specifications and advantages of Custom Cast Polyurethane Parts ?
Using the very latest polyurethane casting technology, we can produce high-quality cast parts. By varying the raw materials, formulations and methods of manufacture, we can influence the properties to meet specific requirements.
We are able to manufacture complex geometries, also with larger components, and all with the outstanding properties of a polyurethane.
Casting technology allows us to use simple moulds to produce small and large batches inexpensively. They can also be permanently bonded to other materials (steel, aluminium, cast iron, etc.).
Our highly trained applications engineers can provide you with optimum, individual advice on your product.
We can cast parts with weights of up to 500 kg. All materials can be adapted to suit their respective applications. We can influence the hydrolosis resistance, microbe resistance, colour and hardness. The materials can also be made electrically conductive. For careful handling during assembly operations in the automotive industry, we have the option of providing a material that leaves absolutely no residue on surfaces which might impair the paint finish.
We can offer all grades, from 5° Shore A to 95° Shore A, even up to 80° Shore D. We can process hot- and cold-casting polyurethanes. And our 80° Shore D material can even be used to replace steel parts.
What Is the hardness range of Custom Cast Polyurethane Parts ?
Which colors can we offer?
Which polyurethane formulas can we offer?
Application Specific Polyurethane Formulation for:
• Abrasion resistant
• High rebound
• Low compression set
• High load capacity
• High temperature
• Excellent dynamic mechanical formulation
• Oil resistance
• Solvent resistance
• Hydrolysis resistance
• Fire retardancy , anti-static, antioxidant, mildew resistance, anti-aging, lubrication and many more…
Why choose us ?
• Quick response in 12 hours
• Reliable imported raw material
• Strict analysis and testings on raw material before production
• Assistance from first idea through prototype
• First prototype inspection after mould and before volume production
• Quick delivery of prototypes or production needs
• In-house formulations to provide the best possible urethane for your application
• Low-cost tooling
• Over 20 years of in-house experience
• Reliable after-sales service and support
Shanghai Pepsen Polyurethane Co., Ltd. (ISO9001:2008 Certified manufacturer, audited by Bureau Veritas , registered capital of RMB 5 million, over 3400 square meters of manufacturing floor space) was established in 1997, located in Shanghai, China. PEPSEN specialize in researching and manufacturing high performance standard and custom mold casting polyurethane elastomer products. Moreover, PEPSEN manufacture some polyurethane products that meet SGS and RoHS approved material specifications. Trust us! PEPSEN engineering staffs have more than 20 years experience of custom casting molded polyurethane production.
Q1: Are you Factory?
A1: Yes, we are a factory focusing on polyurethane for 20 years.
Q2: How many workers in your factory?
A3: We have 85 workers and 80% of them have been working for us over 5 years.
Q3: Are customized and small order available?
A2: Yes, samples or drawings are enough. Either 1pcs or 1000pcs are available.
Q4: How do you make QC control?
A4: We have 10 inspectors inspect from raw material, sample, operation, semi-product to final product.
Q5: How do you deal with complaint from customers?
A5: We replace order or make reimbursement if it is our responsibilities.